OEM High -zoo Hlau Stamping Tuag / taub hau / pwm Rau LPG Accessories

Taw qhia

Progressive tuag yog cov pwm tseem ceeb hauv stamping ntau lawm. Lawv ua tiav blanking, sib sau, thiab dabtsi yog khoov cov txheej txheem ua ntu zus los ntawm ntau qhov chaw nres tsheb, ua tiav kev ua haujlwm tas mus li thiab ua haujlwm tau zoo. Cov txheej txheem tsim nyog tuaj yeem txhim kho kev siv cov khoom siv los ntawm 10% -15%, txo cov qauv pwm, thiab txo cov txheej txheem nyuaj; optimized voj voog tswj tuaj yeem zam cov kab ntau lawm downtime thiab txhim kho tag nrho lub peev xwm. Daim ntawv no, raws li cov kev paub dhau los, kawm txog cov txheej txheem txheej txheem ntawm kev tuag zuj zus thiab cov txheej txheem rau optimizing stamping lub sij hawm, txhim kho stamping txheej txheem efficiency thiab tswj kom zoo.

1. Cov Ntsiab Cai ntawm Progressive Die Process Layout Design

1.1 Txheej Txheem Logic: Cov txheej txheem txheej txheem nruj me ntsis raws li cov kab ke ntawm "blanking first, forming then bending." Qhov thiab cov duab blanking ua tiav ua ntej, ua raws li kev tsim thiab khoov cov txheej txheem. Qhov no zam cov txheej txheem tom ntej cuam tshuam nrog qhov dav dav ntawm cov txheej txheem ua ntej, ua kom muaj kev hloov pauv ntawm txhua tus txheej txheem thiab tiv thaiv kev tsis sib haum xeeb.

1.2 Compact Structure: Cov txheej txheem sib nrug yog tswj ntawm 30-50mm, txo cov khoom thauj mus los, txo cov khoom pov tseg, thiab nce kev siv cov khoom siv ib pob los ntawm 10%-15%; Kev cog lus ntawm cov chaw pwm tuaj yeem txhim kho pwm rigidity, tswj pwm deformation mus rau hauv 0.01 hli, ua kom muaj kev ruaj ntseg ua haujlwm.

1.3 Kev soj ntsuam yooj yim thiab kev saib xyuas: txheej txheem layout reserves chaw rau kev soj ntsuam thiab tu; chaw nres tsheb tseem ceeb (txhaj tshuaj thiab tsim cov chaw nres tsheb) yog nruab nrog lub qhov rais soj ntsuam rau tiag tiag - lub sijhawm ua haujlwm zoo xyuas; Qhov chaw tsis muaj zog (punches, qhia ncej) txais cov qauv tsim qauv rau kev tshem tawm sai thiab hloov, txo cov sijhawm tu ib leeg mus rau hauv 30 feeb, kom ntseeg tau tias kev tsim khoom txuas ntxiv.

2. Stamping Process Cycle Optimization Methods

2.1 Kev Ntsuam Xyuas thiab Kev Sib Tw: Kev ntsuas qhov tseeb ntawm txhua tus txheej txheem lub sijhawm tau qhia tias tib lub sijhawm - kauj ruam rau blanking yog 0.1-0.2 vib nas this, thiab rau kev tsim thiab khoov cov txheej txheem, nws yog 0.2-0.3 vib nas this. Optimizing txheej txheem kev sib txuas thiab tshem tawm cov txheej txheem fwj kom paub meej tias lub voj voog lub sij hawm sib txawv rau txhua tus txheej txheem tsawg dua lossis sib npaug li 0.05 vib nas this. Kev sib koom ua ke ntawm cov txheej txheem dej ntws thiab cov dej ntws ua tiav ua tiav cov kab ntau lawm, ua rau lub sijhawm tag nrho ntawm kev txhim kho ntawm 20% -30%.

2.2 Automation thiab Auxiliary Equipment Application Application: Qhia lub tshuab pub mis tsis siv neeg nrog kev pub noj ceev uas haum rau lub sij hawm stamping, tswj ntawm 30-80 zaug / feeb, txo cov sij hawm pub mis. Txhim kho cov khoom siv tsis siv neeg tuav thiab txheeb xyuas cov cuab yeej tshem tawm cov khoom siv tuav, ua kom lub sijhawm ua haujlwm ib zaug los ntawm 0.3-0.5 vib nas this, ua kom lub voj voog lub sij hawm ruaj khov thiab sib xws, thiab txo tib neeg kev ua yuam kev.

2.3 Cov txheej txheem parameter optimization: Raws li cov khoom siv ua haujlwm thiab tuab, qhov yuam kev stamping raug teeb tsa tsawg dua lossis sib npaug li ± 5%. H13 thiab SKD11 pwm hlau raug xaiv, thiab kev kho cov roj nitriding nto yog siv los txo kev ua haujlwm. Cov roj nplua nyeem tshwj xeeb yog siv los txo cov kev sib txhuam coefficient mus rau hauv 0.1, txo lub sij hawm stamping ib lub voj voog stamping, thiab nce qhov zaus stamping ntawm 30 zaug / feeb mus rau 50-80 zaug / feeb los txhim kho lub voj voog ua haujlwm.