Los ntawm Kev Tsim Mus Rau Kev Sib Tw: Kev Txhim Kho Kev Txhim Kho Ntawm Ib Tug -Tsev Hlau Stamping Tuag Muaj Peev Xwm

Tsim Phase: Digital-Triven, Proactive Risk Mitigation

Qhov tseeb ntawm theem tsim ncaj qha txiav txim siab tuag zoo. Cov lag luam tau qhia tag nrho CAE simulation tsom xam tshuab, uas tuaj yeem simulate tag nrho cov txheej txheem stamping thaum lub sij hawm tsim kev tuag, kwv yees cov teeb meem xws li cov khoom springback thiab wrinkling ua ntej, thiab ua ntej cov txheej txheem optimization uas yog ib txwm ua thaum lub sij hawm mus sib hais theem. Lub caij no, 3D tsim software xws li UG thiab CATIA tau txais los tsim kom muaj kev sib koom tes tsim platform, ua kom paub tseeb - lub sij hawm docking ntawm cov neeg siv khoom xav tau thiab cov qauv tsim, thiab txhim kho kev ua tau zoo ntawm kev ntsuam xyuas thiab cov tswv yim iteration ntau dua 50%. Rau qhov sib txawv ntawm daim ntawv thov, pab neeg tsim qauv kuj tuaj yeem ua tau nrawm nrawm rau siab -kev ua tau zoo ntawm cov khoom siv steel hlau xws li CR12MoV thiab SKD11, kom ntseeg tau tias kev pabcuam tuag thiab kev ruaj ntseg los ntawm qhov chaw.

Kev Tsim Kho Phaj: Siab- Cov Khoom Siv Precision, Khoom Siv Khoom Zoo

Kev txhim kho ntawm kev tsim muaj peev xwm yog qhov kev txhawb nqa tseem ceeb rau ib qho - cov kev pabcuam nres. Cov lag luam muaj batch-qhia cov cuab yeej siv siab heev xws li 5-axis machining chaw thiab precision hlau- txiav EDM cov cav tov, thiab ua tiav tag nrho- txheej txheem precision tswj nrog Zeiss tswj cov tshuab ntsuas, ua kom lub ntsuas qhov tseem ceeb ntawm kev tuag kom ruaj khov hauv 5 ± 0.0. Los ntawm kev tsim ib lub tsev qiv ntawv qauv qauv, tus nqi rov qab siv dua ntawm cov qauv kev tuag tau nce 70%, txo cov nqi tsim kho dua. Hauv kev sib txuas ntawm cov khoom siv, lub tshuab nqus tsev quenching + multi-theem tempering txheej txheem yog saws, ua rau tuag hardness ncav cuag HRC 60-62, thiab lub neej kev pab cuam yog nce 30% piv nrog cov txheej txheem ib txwm muaj.

Kev Tsim Kho Phaj: Siab- Cov Khoom Siv Precision, Khoom Siv Khoom Zoo

Kev txhim kho ntawm kev tsim muaj peev xwm yog qhov kev txhawb nqa tseem ceeb rau ib qho - cov kev pabcuam nres. Cov lag luam muaj batch-qhia cov cuab yeej siv siab heev xws li 5-axis machining chaw thiab precision hlau- txiav EDM cov cav tov, thiab ua tiav tag nrho- txheej txheem precision tswj nrog Zeiss tswj cov tshuab ntsuas, ua kom lub ntsuas qhov tseem ceeb ntawm kev tuag kom ruaj khov hauv 5 ± 0.0. Los ntawm kev tsim ib lub tsev qiv ntawv qauv qauv, tus nqi rov qab siv dua ntawm cov qauv kev tuag tau nce 70%, txo cov nqi tsim kho dua. Hauv kev sib txuas ntawm cov khoom siv, lub tshuab nqus tsev quenching + multi-theem tempering txheej txheem yog saws, ua rau tuag hardness ncav cuag HRC 60-62, thiab lub neej kev pab cuam yog nce 30% piv nrog cov txheej txheem ib txwm muaj.

Kev sim khiav Phase: Kev ua kom zoo tshaj plaws, luv luv xa khoom mus

Kev txhim kho kev ua haujlwm ntawm lub sijhawm sim ua haujlwm tau dhau los ua ib feem tseem ceeb ntawm kev pabcuam kev sib tw. Los ntawm kev tswj hwm ywj pheej ntawm tag nrho "tsim-kev ua haujlwm- sim khiav", cov lag luam zam kev sib txuas lus qeeb thiab kev hloov pauv zoo hauv kev sib koom ua ke sab nraud, txo cov pwm qhib thiab sim ua ntau dua 45 hnub rau hauv 30 hnub. Nyob rau tib lub sijhawm, kev sim khiav cov ntaub ntawv traceability system tau tsim. Los ntawm kev sau cov cim stamping hauv lub sijhawm tiag tiag, cov qauv tuag thiab cov txheej txheem tsis ua haujlwm tau ua kom zoo sai sai, thiab tus nqi tsim nyog ntawm ib qho - lub sijhawm sim khiav tau nce mus rau ntau dua 95%, txo cov neeg siv khoom sim thiab ua yuam kev.

Kev txhim kho ntawm ib qho -stop muaj peev xwm tsis tau tsuas yog paub txog kev hloov pauv ntawm kev tsim khoom tuag los ntawm "ib zaug- taw tes ua" mus rau "kev pabcuam", tab sis kuj tau pab cov lag luam hauv qab kom txo cov khoom lag luam tshiab thiab txo cov nqi. Cov ntaub ntawv qhia tau hais tias cov lag luam tuag nrog tag nrho - cov txheej txheem kev pabcuam muaj peev xwm muab cov neeg siv khoom rov qab los ntawm ntau dua 80%, thiab lawv cov kev lag luam sib koom hauv siab -kawg teb xws li lub zog tshiab lub tsheb roj teeb tais thiab cov khoom siv hluav taws xob hauv tsev txuas ntxiv nthuav dav. Nyob rau hauv lub neej yav tom ntej, nrog rau hauv - qhov tob ntawm kev siv thev naus laus zis xws li cov ntxaib digital thiab kev sim ua haujlwm tsis siv neeg, ib qho - nres kev tsim cov peev txheej ntawm cov hlau stamping tuag yuav raug kho dua tshiab, txhaj tshuaj muaj zog dua rau hauv kev hloov pauv thiab hloov kho ntawm kev tsim khoom lag luam.