Kev cai Aluminium Thiab Hlau Stamping Tuag Thiab Stainless Hlau Qhov Tuag

I. Qhov tseem ceeb ntawm Microstructure Die Design rau Ultra-Thin Parts

Ultra- nyias qhov chaw, nrog lub thickness ntawm 0.01-0.1mm, muaj cov toughness tsawg, yog yooj yim deformed, thiab nquag tawg. Cov txheej txheem stamping xav tau siab heev precision thiab stability ntawm cov tuag. Microstructure tuag yuav tsum tau ua raws li qhov yuav tsum tau ua rau hnav tsis kam thiab rigidity, thiab qhov ntev ntev ntawm lub microstructures yuav tsum tswj tsis pub dhau ± 0.5μm. Kev tswj xyuas meej ntawm micro-geometric qhov ntev thaum lub sij hawm stamping yog qhov tseem ceeb los tiv thaiv wrinkles, tawg, thiab qhov me me yuam kev nyob rau hauv ultra-nyias qhov chaw, ncaj qha cuam tshuam rau cov khoom ua tau zoo thiab ntau lawm efficiency.

II. Tsim Lub Tswv Yim thiab Cov Ntsiab Lus Technology

1. Refined Design Concept: Siv 3D digital tsim software los ua qauv kev tuag lub microstructure, thiab siv finite element tsom xam (FEA) los simulate cov ntaub ntawv kev ntxhov siab thaum lub sij hawm stamping, optimizes tuag lub microstructure qhov ntev thiab stamping tsis. Qhov no txo ​​qhov kev pheej hmoo ntawm cov khoom deformation thiab kev ntxhov siab concentration, ua kom lub neej ntev ntawm ntau dua lossis sib npaug rau 500,000 cycles thiab ib feem ntawm qhov kev tsim nyog ntawm ntau dua lossis sib npaug rau 99.5%.

2. Kev xaiv cov khoom siv thiab kev kho deg: Cov pwm yog ua los ntawm ultra- zoo grain pwm steel thiab hmoov metallurgy siab -ceev steel (xws li ASP 23), uas dhau los ntawm lub tshuab nqus tsev quenching thiab sib sib zog nqus cryogenic kev kho mob kom ua tau ib tug hardness ntawm HRC62-65, kom cov pwm lub rigidity thiab hnav tsis kam. Qhov saum npoo yog kho nrog ion nitriding lossis TiN titanium plating, nrog nitriding txheej thickness ntawm 0.1-0.2mm thiab titanium plating txheej thickness ntawm 0.005-0.01mm, txhim kho cov pwm hnav thiab corrosion kuj thiab tiv thaiv khawb thiab lo thaum lub sij hawm stamping.

3. Daim ntawv thov ntawm Micro-machining Technology: Tsib -axis CNC milling tshuab, precision EDM, thiab laser micro-machining cov cuab yeej siv los ua kom tiav micro- qauv machining ntawm pwm. Machining raug yog tswj nyob rau hauv ± 0.3μm, kom ntseeg tau qhov sib xws thiab kev ncaj ncees ntawm micro- qauv qhov ntev thiab hloov mus rau micro- qauv tsim cov kev cai ntawm ultra- nyias qhov chaw.

4. Innovative Die Structure: Siv cov qauv tsim, lub microstructure forming module, guiding module, thiab pressing module raug cais. Module interface qhov tseeb qhov tseeb yog tsawg dua lossis sib npaug li 0.003mm, tso cai rau kev hloov pauv hloov pauv sai thiab hloov pauv mus rau kev tsim cov khoom ntawm ultra-thin ntu ntawm cov qauv sib txawv, yog li txhim kho kev ua haujlwm yooj yim. Cov tuag yog nruab nrog kev vibration thiab kub sensors, txuas nrog lub ntse saib xyuas, los sau cov txheej txheem stamping cov ntaub ntawv hauv lub sijhawm tiag tiag, ua rau lub tswb tsis siv neeg rau cov xwm txheej txawv txav thiab tiag - lub sijhawm hloov pauv, yog li txhim kho qib ntawm automation thiab kev txawj ntse hauv kev tsim khoom.