Precision Hlau Stamping Tuag Manufacturing; Progressive Hlau Stamping Tuag

I. Kev tsim qauv tsim nyog thiab tsim nyog

Siv CAD software rau kev tsim qauv tuag thiab CAE simulation software los simulate cov khoom ntws thiab tuag deformation thaum lub sij hawm stamping txheej txheem, kwv yees tej zaum yuav raug, thiab optimize tus qauv. Kev tsim qauv tuag yuav tsum xyuas kom muaj kev nruj; cam khwb cia hlau los yog siab -lub zog alloy steel yuav tsum tau siv rau lub hauv paus tuag los tiv thaiv deformation thaum lub sij hawm stamping. Dimensional tolerances ntawm cov khoom tseem ceeb tuag yuav tsum raug txo los ntawm 0.01-0.02mm raws li qhov yuav tsum tau ntawm cov khoom stamped. Qhov kev tshem tawm ntawm cov ncej qhia, lub tes tsho qhia, thiab xuas nrig ntaus / tuag yuav tsum tswj tsis pub dhau 0.005-0.01mm kom txo tau qhov sib txuam ntawm kev sib dhos yuam kev.

II. High -Cov ntaub ntawv zoo thiab Precision Machining txheej txheem

Ua ntej siv cov- zoo steels xws li H13, SKD11, thiab DC53 rau cov tuag punches, tuag, thiab tuag hauv paus, zam cov khoom uas muaj impurities siab thiab ua haujlwm tsis zoo. High- cov khoom siv precision xws li CNC milling tshuab, hlau txiav, thiab EDM yuav tsum tau siv rau machining, tswj cov machining raug nyob rau hauv ± 0.005mm. Tom qab txhua tus txheej txheem machining, lub tshuab ntsuas kev sib koom tes yuav tsum tau siv los xyuas qhov ntev, thiab txhua qhov sib txawv yuav tsum tau kho tam sim ntawd. Kev kho cua sov siv lub tshuab nqus tsev quenching ua raws li kev kho mob sib sib zog nqus cryogenic, nrog rau qhov ntsuas kub ntawm 1050-1080℃thiab tuav rau 2-3 teev kom tshem tawm cov kev ntxhov siab sab hauv hauv cov khoom thiab tiv thaiv deformation tom qab ua pwm.

III. Strict Assembly thiab Debugging

Thaum lub sij hawm pwm los ua ke, dial indicators and feeler gauges are used to check the clearances of each components, kom ntseeg tau tias du thiab unobstructed zawv zawg qhov taw qhia pillars thiab bushings, thiab meej alignment ntawm cov punch thiab tuag. Tom qab sib dhos, sim molding thiab debugging yog ua, stamping 10-20 qauv. Qhov luaj li cas ntawm qhov chaw stamped raug kuaj xyuas siv lub projector thiab calipers. Yog tias pom muaj qhov sib txawv, cov haujlwm ntawm cov punch thiab tuag, lub zog ntawm qhov khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob

IV. Standardized Maintenance thiab Management

Ua ntej pib lub tshuab txhua hnub, xyuas cov pwm lubrication system thiab ntxiv cov roj tshwj xeeb kom paub meej tias cov lubrication txaus ntawm cov khoom txav xws li cov ncej, bushings, thiab springs, tiv thaiv kev hnav uas tuaj yeem ua rau qhov sib txawv ntawm qhov sib txawv. Tsim ib daim ntawv tswj pwm los sau cov sij hawm pwm siv, lub sij hawm tu, thiab hnav khaub ncaws. Txhua 5000 daim tsim, siv lub tshuab ntsuas kev sib koom tes los kuaj xyuas qhov loj me ntawm cov pwm. Yog tias hnav dhau qhov ua tau zoo, maj mam txhuam thiab kho lossis hloov qhov tsis zoo.

V. Nruam thev naus laus zis tshiab thiab kev tsim txuj ci

Nruab kev vibration thiab kub sensors ntawm cov pwm thiab txuas lawv mus rau ib qho kev soj ntsuam ntse los saib xyuas cov pwm kev ua haujlwm hauv lub sijhawm. Yog tias pom muaj qhov txawv txav, tam sim ntawd nres lub tshuab rau kev tshawb xyuas kom tsis txhob muaj qhov yuam kev los ntawm kev nce ntxiv. Tsis tu ncua kev cob qhia rau cov neeg ua haujlwm, tsom mus rau precision pwm machining, sib dhos thiab debugging, thiab kev paub txog kev ua yuam kev. Tsuas yog cov neeg uas dhau qhov kev ntsuam xyuas raug tso cai ua haujlwm, kom ntseeg tau tias cov neeg ua haujlwm tuaj yeem tswj tau txhua yam ntawm kev ua pwm thiab siv, txo tib neeg kev ua yuam kev.